To see customs is always fun, ships are a treat and you have proven to be the the Action Fleet Guru, glad to see a new one from you! How do you carve stuff up? At this tiny scale there is no room for error I imagine.
Thanks for the kind words! I remember seeing a custom Z-95 in the Action Fleet section on Sir Steve's Guide
years ago. I saved the picture but lost it in a hard drive crash, and wondered for the longest time how it was done. There was only one picture, but I could tell the A-wing cockpit was used. The pictures are no longer up with the old site shutting down. Now, years later, having done a lot of customs and more experience I was able to finally tackle this one.
So for the X-wing, I shaved down the rear cockpit (right in front of the R2 unit) and I opened up the cockpit with my dremel and basically shaved down the control panel inside. I also cut the wings shown where the black line is here.
Even though most of the wings are removed, they could still be opened. I superglued them shut. Then I added in some Tamiya Putty on the sides and once it hardened I filed it down with sandpaper, first a 220 grit then a 1000 grit to smooth it over.
For the wings, I used the folding wings from an Imperial Shuttle, and cut where the black lines are here.
I filed the cut areas down again with the 220 then 1000 grit sandpaper. I made a slice in the X-wing where I put some Tamiya Putty in and wedged the wings in, also using superglue so it would hold. Then I used Tamiya Putty to close the gaps and make sure it would hold. After it hardened I sanded it down again.
For the A-wing, I had to use 2 to make the bump behind the cockpit. For the cockpit itself, I cut the area on the left circled in black. Once the original cockpit of the X-wing was opened up enough, it fit right in. I didn't take a picture of it, but its the entire cockpit with the seat attached, so the cockpit window can still be open and closed, and when closed it makes that click sound. The seat is enclosed in a little box? Not sure what else to call it but that is the part that sits in the X-wing cockpit, taking its place. I used superglue to hold it in place for the time being. Then I filed down the rear of the bump, then cut the second bump off the other A-wing (circled in yellow). For the second bump, I filed it down and made it more narrow, then superglued it to the rear of the first bump. Then I added in Tamiya Putty to close the gaps. Afterwards I sanded again with the 220 then 1000 grit sandpaper, then painted.
Doing all this, a dremel is your best friend. The one I have wasn't expensive and its one of the best investments I made for customizing. Over time I've bought different accessories for it. Also the 220 and 1000 grit sandpaper works wonders. When you use the 1000 grit, it makes the area so smooth, it really feels like you didn't even cut up the area or anything. With this scale you're right, there's no room for error. What I do is if I'm cutting something, I'll cut off a bit more than I need and file accordingly. If I cut right where I need to and mess up, I'm screwed if I don't have spares.
Here's the dremel I use
Home Depot Dremel 200